In the world of manufacturing, pottery, and metalworking, containers play a crucial role in protecting and manipulating materials during various processes. Two such containers, saggars and crucibles, hold significant importance in their respective industries. In this blog post, we delve into the characteristics, purposes, and unique applications of these containers, shedding light on their intriguing roles in creating exceptional products.
Topics: Ceramic Kilns
Did you know how many different industries we cater for?
Topics: Furnace
. Two popular kiln designs, updraft and downdraft kilns, offer distinct paths for heat and gases during firing. In this blog post, we embark on a captivating journey to discover the nuances and benefits of each design, helping you make an informed decision when selecting your ideal firing path.
Topics: kiln
Kiln firings play a fundamental role in the creation of ceramics, transforming raw clay objects into beautiful and durable works of art. Understanding the different types of kiln firings is essential for ceramic artists and enthusiasts alike. In this blog post, we'll delve into the two main types of kiln firings for ceramics: bisque firing and glaze firing.
Topics: Ceramic Kilns, kiln
Selecting the right kiln design is vital for optimizing productivity and energy efficiency in various industries. In this guide, we will compare two prominent kiln designs: the high-efficiency tunnel kiln and the intermittent kiln. Understanding the strengths and limitations of each design will help you make an informed decision for your specific needs.
Topics: Tunnel Kiln, kiln
Kilns play a crucial role in various industries, and selecting an efficient kiln design is essential for maximizing productivity and energy savings. This guide focuses on the high-efficiency tunnel kiln, a widely recognized kiln design known for its energy efficiency and versatility.
Topics: Tunnel Kiln
Roller hearth kilns (RHKs) are versatile and widely used in various industries, making them an excellent choice for the production of lightweight and low thermal mass products. Their applications range from manufacturing wall and floor tiles, roof tiles, vitrified clay pipes, and sanitary ware to producing porcelain, terracotta, technical ceramics, and small ceramic parts for consumer electronics. Additionally, RHKs are increasingly playing a crucial role in the production of cathode and anode materials for lithium-ion batteries, catering to the growing demand for electric vehicles.
Topics: Battery Materials, RHK
A regenerative thermal oxidizer (RTO) is an industrial air pollution control system used to treat volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other volatile pollutants emitted by industrial processes. It is commonly employed in industries such as chemical manufacturing, paint and coating operations, printing, and pharmaceutical production.
The primary function of an RTO is to remove harmful pollutants from the exhaust air stream by oxidizing them at high temperatures. It operates on the principle of thermal oxidation, where the pollutants are subjected to elevated temperatures within a combustion chamber. The high temperatures cause the VOCs to break down into carbon dioxide and water vapor, which are environmentally benign.
The distinguishing feature of an RTO is its regenerative heat recovery system. It consists of multiple heat exchange chambers filled with ceramic media or structured packing material. The exhaust air from the industrial process is directed through one chamber, while a separate chamber is being heated. The ceramic media in the heated chamber absorbs the thermal energy of the hot gases, increasing its temperature.
After a certain period, the airflow direction is switched, diverting the exhaust air through the previously heated chamber. The heat stored in the ceramic media is transferred to the incoming air stream, preheating it significantly. This energy recovery process reduces the overall fuel consumption required to sustain the high oxidation temperatures.
The alternating flow pattern allows the RTO to achieve high thermal efficiency, typically exceeding 95%. This means that a large portion of the heat generated during the oxidation process is recaptured and reused to heat the incoming contaminated air. The energy efficiency of RTOs makes them cost-effective and environmentally friendly compared to other air pollution control technologies.
In addition to energy recovery, RTOs often incorporate other features such as automatic control systems, combustion chambers with multiple burners, and heat exchangers for process integration. These features help optimize the performance and reliability of the system while ensuring compliance with stringent emission regulations.
Overall, a regenerative thermal oxidizer is a highly efficient and effective solution for controlling air pollution in industrial settings, offering both environmental and economic benefits.
Topics: RTO’s, Afterburners
As part of Therser UK's ever growing sites over the UK. Our new Meir Park site aids our growing project book. We have outgrown our previous site and we were in need of more capacity and floor space, as some our our kilns can be over 120 metres in length .
Topics: Company News
The main difference between lithium iron phosphate (LiFePO4) and sodium iron phosphate (NaFePO4) lies in the type of metal cation used in the battery chemistry. Let's explore the distinctions between these two types of batteries:
Topics: Battery Materials
