Therser UK Blog

Electrically Fired High Temp Kiln For Aerospace Ceramic Cores

Electrically Fired Kiln for Aerospace 1.jpg

 

 

Therser UK Ltd have recently completed the construction and installation of an electric heated shuttle kiln. This was installed with kiln cars and in-line tracking with a nominal capacity of 3.164 m3 for the firing to 1250ºC ( maximum rating 1300ºC) complete with single leaf swing door and associated equipment.

 

Overview

 

The kiln has a maximum rated temperature of 1300 ºC and a working temperature of 1250 ºC. The fuel type is electrical and the atmosphere is oxidising.

 

The product moisture content was 0.5% maximum prior to firing.

 

We supplied 2 kiln car supllies and 1 car in the kiln.

 

The total setting dimensions are: 1.600mm long / 860mm wide /1.150mm high

 

Electrically Fired Kiln for Aerospace 4.jpg

 

The kiln has a low thermal mass ceramic fibre hot face lining with brick piers for element support trays. The type of elements include:

  • Spiral wire wound on trays.
  • Material Kanthal A-1 Ferritic FeCrA alloy.

The element positions for the kiln are:

  • Side wall
  • Door
  • Back wall
  • Kiln car

The element power rating is 180 kw / 60 per zone.

 

There are 3 control zones in this kiln all controlled by Eurothem high reliability zero crossover burst firing thyristor units.

 

There are also three "S" type thermocouples.


The kiln was also supplied with:

  • A roof mounted motorised automatic exhaust/cooling damper.
  • Side wall air injection system controlled by a motorised control butterfly valve.
  • Hood over the kiln exhaust/cooling damper with an exhaust chimney.

 

Electrically Fired Kiln for Aerospace 2.jpg Electrically Fired Kiln for Aerospace 3.jpg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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